The Ultimate Assembly Line

Posted by Paul Hughson on Thu, Aug 06, 2015

The ultimate assembly line is a living, breathing thing with links along the way - find out how this can work for your business when powered by a modern ERP/MRP system.

ultimate assembly line

Assembly lines are often seen as a set of repetitive processes that are basically separate. However, linking them together can make the process smoother.

Old way

New way

Order comes in, recorded manually on system

Order is received electronically. MRP recognises demand and makes purchasing and manufacturing suggestions on how the demand can be met.

Job put into assembly line, first steps taken

Graphical planning tools efficiently smooth your planning to fit around your resources and capacity, creating Work to Lists.

Second steps taken as stages on assembly line continue

Shop floor touchscreen PCs work in conjunction with a Work to List, recording time and material bookings. MRP maintains material stock levels and adjusts requirement dates to ensure delivery date is met.

Quality control

QA will have happened throughout the process, not only at the end. Vendor performance can be viewed, giving you up to date information on the delivery speed and quality of components.

Dispatch via third party

Dispatch from stores or directly from Work In Progress via handheld devices. Vehicle Load Planning selects and sorts your despatches onto appropriate carriers or containers, enabling the tracking of vehicles/deliveries right up to customer’s signature.  Photographs can be taken and uploaded to the ERP system to show any damage caused in transit.

Report sent to managers at appropriate intervals

Information on the entire process available for managers to examine in an easily-digestible graphical format throughout the process, containing all data on inventory and resources allocated to the job.

Takeaways :

  • A correctly integrated system enables managers to check the status of everything at any stage of the assembly line

  • Data can be pulled on all parts of the manufacturing process - enabling managers to easily see where the system can be improved

  • Streamlining your assembly process can boost your company’s productivity

Discover more about how streamlining your processes can boost productivity in your business by downloading our free eGuide: Bespoke Manufacturing Software vs ERP: A Business Case Assessment

Bespoke Manufacturing Software vs ERP: A Business Case Assessment