The ultimate assembly line is a living, breathing thing with links along the way - find out how this can work for your business when powered by a modern ERP/MRP system.
Assembly lines are often seen as a set of repetitive processes that are basically separate. However, linking them together can make the process smoother.
Old way |
New way |
Order comes in, recorded manually on system |
Order is received electronically. MRP recognises demand and makes purchasing and manufacturing suggestions on how the demand can be met. |
Job put into assembly line, first steps taken |
Graphical planning tools efficiently smooth your planning to fit around your resources and capacity, creating Work to Lists. |
Second steps taken as stages on assembly line continue |
Shop floor touchscreen PCs work in conjunction with a Work to List, recording time and material bookings. MRP maintains material stock levels and adjusts requirement dates to ensure delivery date is met. |
Quality control |
QA will have happened throughout the process, not only at the end. Vendor performance can be viewed, giving you up to date information on the delivery speed and quality of components. |
Dispatch via third party |
Dispatch from stores or directly from Work In Progress via handheld devices. Vehicle Load Planning selects and sorts your despatches onto appropriate carriers or containers, enabling the tracking of vehicles/deliveries right up to customer’s signature. Photographs can be taken and uploaded to the ERP system to show any damage caused in transit. |
Report sent to managers at appropriate intervals |
Information on the entire process available for managers to examine in an easily-digestible graphical format throughout the process, containing all data on inventory and resources allocated to the job. |
Takeaways :
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A correctly integrated system enables managers to check the status of everything at any stage of the assembly line
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Data can be pulled on all parts of the manufacturing process - enabling managers to easily see where the system can be improved
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Streamlining your assembly process can boost your company’s productivity